close
+86 592 7797922 +86 592 6771943
toonneyalloy@yahoo.com|sales@tncarbide.com
Xiamen Toonney Alloy Co.,Ltd.
Sintering HIP Furnace
Sintering HIP Furnace
  • Sintering HIP Furnace
  • Sintering HIP Furnace
  • Sintering HIP Furnace
  • Sintering HIP Furnace

Sintering HIP Furnace

  • Product Description
  • SPECIFICATION
Introduction

Base on years' experience and professional in manufacturing tungsten carbide materials, Toonney sintering furnace plant improves current machines in the market, which helps Toonney to get the best quality products. Expect selling tungsten carbide products, Toonney also sells sintering furnace to some customers who needs them.

This sintering HIP furnace is a horizontal resistant heating furnace, with three separate control circuit to ensure the uniformity of high temperature. This kind of sintering furnace can finish functional processes of de-waxing, sintering, vacuum adjustment, pressure densifying, fast-cooling in one operation period. And it can be applied for sintering hard metal material and metallic ceramic. What’s more, this sintering furnace can degrease the material of wax, rubber, Ethocel under Argon/Nitrogen negative pressure(0-0.1Mpa) and de-PEG(Burner assembly included) under hydrogen pressure (0-6Mpa).

The whole operation process is controlled by SIEMENS PLC + IPC+15inches display which can realize the functions of automatic control, monitoring, tracing and recording, self diagnoses, troubleshooting of temperature, temperature increasing rate, soaking time and the gas flow, pressure through the whole process.

Main components of sintering furnace (Control components, sensors, graphite components, thermal couple, valves etc.)  are imported from USA, Japan and German. These countries stand for the world’s most advantage technology level in sintering furnace. They can meet the production requirement of long time stable and reliable.

Toonney has three series of sintering furnace can be classified by pressure. They are 1Mpa sintering HIP furnace, 6Mpa sintering HIP furnace and 10Mpa sintering HIP furnace. For the most common use of sintering furnace is sintering hard metal. Toonney has three most popular models which named according to the effective space volume, they are Model TESTSIP200*200*600, Model SIP300*300*900-6Mpa, Model SIP500*500*1800-6Mpa

Take the smallest Model TESTSIP200*200*600 for example, standard technology specifications are as listed below tables. Of course, this complicated machine (sintering furnace) is always designed and produced according to the detail requirement of customer's special use. Customer can specially require to change any data we have professional technical team to change the design of this sintering furnace to reach the special requirement.

Specification

1.Basic data
Effective space for material loading
Height 200/Width200/Length600
Designed operation life time
6000times
Round Graphite muffle demention(Inner dia, outer dia. Length)
Φ330 φ380  800L
Effective volume
24L
Max gross weight of material loading(Depend on material structure)
50kg
Power of heating transformer
150KVA
Heating circuit number/transformer
3
Space requirement(Length*Width*Height)
3.5*4*3.5*M
Color
White and Blue/Yellow and black
Electric control cabinet display
English
Total weight
12T

2.Main basic technical data
Best vacuum Pa for common vacuum pump group in cold dry condition(In the condition of 120min vacuum pump group can get lower vacuum)
0.5Pa
(Lowest can be 0.1Pa)
Maximum vacuum leakage rate in cold clean dry furnace
10Pa/H
Maximum temperature
1600℃
Working termperature
1580℃
Temperature tolerance in vacuum and material loaded  and temperature below 1000oC
±5℃
Temperature tolerance when sintering under 6Mpa Algon pressure and temperature above 1000oC.
±7℃
Maximun pressure(Safety valve setting)
6.0Mpa
Binder collection rate
≥97.5%
Cooling time in full loading
≤4 hours

3.Peripheral parameters
Argon pressure(Purity ≥99.99%)
Min.8Mpa   Max.15Mpa
Power
160KW
Stable power in 50bar and1400℃
105KW
Max voltage
AC400V 50Hz
Control center voltage
AC220V / DC24V
Voltage tolerance
±5%
Electric control cabinet disconnector power
Max.300A

Toonney will dispatch technicians to help the assemble and finish the commissioning test to ensure the normal running of each function. And there is one year warranty period within which if any problem happens on the sintering furnace, Toonney will repair it with no charge. After one year warranty, charge maintenance will last for the whole lifetime of sintering furnace.

Toonney sintering furnace has the China government certificate and the AMSE certificate for the pressure furnace body to make sure the quality and safe use of this sintering furnace in the domestic and international market. And if there are some special certificates for this kind of sintering furnace need in your country, wToonney can also try to apply and get by the extra fee, so you can feel relieved purchasing our sintering furnace, it is good and safe!

Feature

Product name: Sintering furnace
Place of Origin: Fujian, China (Mainland)
Brand Name: Toonney
Model Number: 10MP sinter-HIP furnace
Type: Sintering HIP furnace
Material: Temperature controller, the contact device, the heating element and so on
Application: Iron and steel industry, metallurgy industry, new material industry
Size: 8*9*4M
Port: Xiamen
Payment terms: FOB Xiamen

Application

1. Sintering furnace can be used to sinter ceramic powder, ceramic ferrule and other zirconia ceramics.
2. Sintering furnace can be used to sinter diamond saw blade, carbide rods, carbide cutting tools and so on.
3. Sintering furnace can be used as heat treating of copper and steel belt.
4. Sintering furnace can be used to sinter or heat thick film circuit, thick film resistors and electronic components steel electrode, LTCC, steel heater, solar panels and other similar products.
In a word, sintering furnace is mainly used in iron and steel industry, metallurgy industry, new material industry and so on.

Advantage

1. Heat isolation material is cylinder-shaped hard felt with excellent heat isolation performance, the cross-section is a multi-layer carbon felt composite structure.
2. Three-zone separate temperature control specially designed heating rod size and the irregular distribution ensure the uniformity of temperature.
3. Full round shape constant temperature box/heating units are imported from Japan, the structure is reasonable and firm, the heating element is advanced in design, installation or disassemble are convenient and easy.
4. The unique design of degreasing system and the advanced relative equipment, ensure the rate of the wax collection over 97.5%.
5. The molybdenum alloy tube protected thermal couple is imported from the USA which presents the most advanced technology
6. The fast cooling device of door cylinder improve the cooling (4-5 hours to decrease the temperature to starting), improve the use efficiency of the furnace.
7. 15" Touch Screen + SIEMENS PLC control system can ensure the safety and reliability of the furnace and the data record can reach 1 years, the history curve can record 32 data, the interface is intuitive.
8. Equipped with recooling exchange system for cooling water in and out, inside water circulated in closed circulation can add deoxidizing agent and antirust according to formula of THRONE to prolong the lifetime of the furnace body.
9. Vacuum pipeline using 304 stainless steel.
10. Emergency water automatic switching system, in case power/water outage system automatically switch to backup water source; Users can equipe with micro power generation unit to ensure the supply of circulation water.
11. The design of double roller guide rail inside the furnace make the material charging simple, safe and fast.
12. The sound and light alarm when over temperature or pressure ensure the safe use.
13. The program will automatically judge and tart the sintering when power resume after outage.
14. The resistance to ground automatic monitoring to prevent the leakage.
Introduction of Sintering HIP Furnace Specification of Sintering HIP Furnace
Base on years' experience and professional in manufacturing tungsten carbide materials, Toonney sintering furnace plant improves current machines in the market, which helps Toonney to get the best quality products. Expect selling tungsten carbide products, Toonney also sells sintering furnace to some customers who needs them.

This sintering HIP furnace is a horizontal resistant heating furnace, with three separate control circuit to ensure the uniformity of high temperature. This kind of sintering furnace can finish functional processes of de-waxing, sintering, vacuum adjustment, pressure densifying, fast-cooling in one operation period. And it can be applied for sintering hard metal material and metallic ceramic. What's more, this sintering furnace can degrease the material of wax, rubber, Ethocel under Argon/Nitrogen negative pressure(0-0.1Mpa) and de-PEG(Burner assembly included) under hydrogen pressure (0-6Mpa).

The whole operation process is controlled by SIEMENS PLC + IPC+15inches display which can realize the functions of automatic control, monitoring, tracing and recording, self diagnoses, troubleshooting of temperature, temperature increasing rate, soaking time and the gas flow, pressure through the whole process.

Main components of sintering furnace (Control components, sensors, graphite components, thermal couple, valves etc.)  are imported from USA, Japan and German. These countries stand for the world's most advantage technology level in sintering furnace. They can meet the production requirement of long time stable and reliable.

Toonney has three series of sintering furnace can be classified by pressure. They are 1Mpa sintering HIP furnace, 6Mpa sintering HIP furnace and 10Mpa sintering HIP furnace. For the most common use of sintering furnace is sintering hard metal. Toonney has three most popular models which named according to the effective space volume, they are Model TESTSIP200*200*600, Model SIP300*300*900-6Mpa, Model SIP500*500*1800-6Mpa

Take the smallest Model TESTSIP200*200*600 for example, standard technology specifications are as listed below tables. Of course, this complicated machine (sintering furnace) is always designed and produced according to the detail requirement of customer’s special use. Customer can specially require to change any data we have professional technical team to change the design of this sintering furnace to reach the special requirement.

Basic data of Sintering HIP Furnace

Effective space for material loading Height 200/Width200/Length600
Designed operation lifetime 6000times
Round Graphite muffle dimension(Inner Dia, outer dia. Length) Φ330 φ380  800L
Effective volume 24L
Max gross weight of material loading(Depend on material structure) 50kg
Power of heating transformer 150KVA
Heating circuit number/transformer 3
Space requirement(Length*Width*Height) 3.5*4*3.5*M
Color White and Blue/Yellow and black
Electric control cabinet display English
Total weight 12T

Main basic technical data of Sintering HIP Furnace

Best vacuum Pa for common vacuum pump group in cold dry condition(In the condition of 120min vacuum pump group can get lower vacuum) 0.5Pa (Lowest can be 0.1Pa)
Maximum vacuum leakage rate in cold clean dry furnace 10Pa/H
Maximum temperature 1600℃
Working temperature 1580℃
Temperature tolerance in vacuum and material loaded  and temperature below 1000oC ±5℃
Temperature tolerance when sintering under 6Mpa Algon pressure and temperature above 1000oC. ±7℃
Maximum pressure(Safety valve setting) 6.0Mpa
Binder collection rate ≥97.5%
Cooling time in full loading ≤4 hours

Peripheral parameters of Sintering HIP Furnace

Argon pressure(Purity ≥99.99%) Min.8Mpa   Max.15Mpa
Power 160KW
Stable power in 50bar and1400℃ 105KW
Max voltage AC400V 50Hz
Control center voltage AC220V / DC24V
Voltage tolerance ±5%
Electric control cabinet disconnector power Max.300A

Toonney will dispatch technicians to help the assemble and finish the commissioning test to ensure the normal running of each function. And there is one year warranty period within which if any problem happens on the sintering furnace, Toonney will repair it with no charge. After one year warranty, charge maintenance will last to the whole lifetime of sintering furnace.
Leave a Message Email Us

we will contact you within 24 hours.

Related Products
  • Carbide Rods

    Carbide Rods

    March 23, 2017Introduction Toonney Tungsten Carbide Rod Manufacturer canoffer tungsten carbide rod, carbide end mills, cemented carbide rod,carbide rods with straight/spiral coolant hole, shaped rods accordingcust...view
  • Carbide Cutting Tools

    Carbide Cutting Tools

    March 23, 2017Introduction Carbide tools/carbide cutter are usually used for cutting in machine manufacturing, so italso called carbide cutting tools. The vast majority of carbide cutting toolsare used for machine...view
  • Carbide End Mill

    Carbide End Mill

    June 13, 2018Base on our years' experience in producing tungsten carbide blank, we new established one production line for making finished carbide end mills. To test and improve the quality of our carbide material...view
  • TEL:+86 592 7797922
  • FAX:+86 592 6771943
  • EMAIL:toonneyalloy@yahoo.com
  • ADDRESS:No.61, Lianshang Road, Guannan Industrial District, Jimei District, Xiamen, Fujian, China