Toonney Alloy(Xiamen) Co.,Ltd.

  • Product Categories

  • Advantage of Toonney Alloy

    Top China Brand
    OEM Service
    Good Quality
    Quick Delivery
    Competitive Price
    Quality Certification
    Manufacturer & Factory
    Own Import & Export Capacity

    As a famous carbide rods factory, Toonney carbide cutting tools plant applies high quality tungsten alloy with good wear resistance, high hardness and impcat toughness.

    Toonney cold heading die manufacturer can offer high quality carbide insert, cold heaing die with a competitive price and various sizes/ grades.

    As a famous carbide insert plant, Toonney carbie blank factory makes a promise for strict quality control and good sales-after service.

  • Contact us


    Questions?
    Cell : +86-592-7797922
    sales@tncarbide.com

    24 hours every day
    7 days every week

  • Sintering HIP Furnace

    •  ></li>
		</ul>
		<div class=

    Introduction

     

        Base on years’ experience and professional in manufacturing tungsten carbide materials, TOONNEY sintering furnace plant improves current machines in the market, which helps TOONNEY sintering furnace manufacturer to get the best quality products. Expect selling tungsten carbide products, TOONNEY also sells sintering furnace to some customers who needs them.

        This sintering HIP furnace is a horizontal resistant heating furnace, with three separate control circuit to ensure the uniformity of high temperature. This kind of sintering furnace can finish functional processes of de-waxing, sintering, vacuum adjustment, pressure densifying, fast-cooling in one operation period. And it can be applied for sintering hard metal material and metallic ceramic. What’s more, this sintering furnace can degrease the material of wax, rubber, Ethocel under Argon/Nitrogen negative pressure(0-0.1Mpa) and de-PEG(Burner assembly included) under hydrogen pressure (0-6Mpa).

        The whole operation process is controlled by SIEMENS PLC + IPC+15inches display which can realize the functions of automatic control, monitoring, tracing and recording, self diagnoses, troubleshooting of temperature, temperature increasing rate, soaking time and the gas flow, pressure through the whole process.

        Main components of sintering furnace (Control components, sensors, graphite components, thermal couple, valves etc.)  are imported from USA, Japan and German. These countries stand for the world’s most advantage technology level in sintering furnace. They can meet the production requirement of long time stable and reliable. 

        Toonney has three series of sintering furnace can be classified by pressure. They are 1Mpa sintering HIP furnace, 6Mpa sintering HIP furnace and 10Mpa sintering HIP furnace. For the most common use of sintering furnace is sintering hard metal. Toonney has three most popular models which named according to the effective space volume, they are Model TESTSIP200*200*600, Model SIP300*300*900-6Mpa, Model SIP500*500*1800-6Mpa.

        Take the smallest Model TESTSIP200*200*600 for example, standard technology specifications are as listed below tables. Of course, this complicated machine (sintering furnace) is always designed and produced according to the detail requirement of customer’s special use. Customer can specially require to change any data we have professional technical team to change the design of this sintering furnace to reach the special requirement.

    Specification

    1.Basic data

    Effective space for material loading  Height 200/Width200/Length600
    Designed operation life time 6000times
    Round Graphite muffle demention(Inner dia, outer dia. Length)  Φ330 φ380  800L
    Effective volume 24L
    Max gross weight of material loading(Depend on material structure) 50kg
    Power of heating transformer 150KVA
    Heating circuit number/transformer  3
    Space requirement(Length*Width*Height) 3.5*4*3.5*M
    Color White and Blue/Yellow and black
    Electric control cabinet display English
    Total weight 12T

    2.Main basic technical data

    Best vacuum Pa for common vacuum pump group in cold dry condition
    In condition of 120min vacuum pump group, can get lower vacuum
    0.5Pa
    (Lowest can be 0.1Pa)
    Maximun vacuum leakage rate in cold clean dry furnace 10Pa/H
    Maximum temperature 1600
    Working termperature 1580
    Temperature tolerance 
    in vacuum and material loaded  and temperature below 1000oC
    ±5
    Temperature tolerance 
    (when sintering under 6Mpa Algon pressure and temperature above 1000oC. )
    ±7
    Maximun pressure(Safety valve setting) 6.0Mpa
    Binder collection rate ≥97.5%
    Cooling time in full loading ≤4 hours

     

    3.Peripheral parameters 

    Argon pressure(Purity ≥99.99%) Min.8Mpa   
    Max.15Mpa
    Power  160KW
    Stable power in 50bar and1400 105KW
    Max voltage AC400V 50Hz
    Control center voltage AC220V / DC24V
    Voltage tolerance ±5%
    Electric control cabinet disconnector power Max.300A

     

        Toonney will dispatch technicians to help the assemble and finish the commissioning test to ensure the normal running of each funtions. And there is one year warranty period within which if any problem happens on the sintering furnace, Toonney will repair it with no charge. After one year warranty, charge maintenance will lasts to the whole life time of sintering furnace.

        Toonney sintering furnace has the China government certificate and the AMSE certificate for the pressure furnace body to be make sure the qualify and safe use of this sintering furnace in the domestic and international market. And if there are some special certificates for this kind of sintering furnace need in your country, wToonney can also try to apply and get by extra fee, so you can feel relieved purchasing our sintering furnace, it is good and safe!

     

    Feature

    Product name: Sintering furnace
    Place of Origin: Fujian, China (Mainland)
    Brand Name: Throne
    Model Number: 1Mpa,6Mpa, 10MP sinter HIP furnace
    Type: Sintering HIP furnace
    Material: Stainless steel, graphite heating elements, Temperature controller, contact device, the heating element and so on
    Application: Iron and steel industry, metallurgy industry, hard metal industry, new material industry     
    Size: 3.5*4*3.5*M , 5*6*3.2M, 8*9*4M
    Port: Xiamen
    Payment terms: 50% down payment before production starting, 45% before shipping, 5% when furnace is assembled and commission test finished can run normally which signed and agreed by the buyer. All money in T/T. 


    Application

        Vacuum sintering furnace series is mainly used for atmosphere sintering, vacuum heat treatment, high temperature vacuum sintering. Can be applied to sintering of the base stainless steel, hard alloy, high temperature alloy, high proportion alloy, ceramics, magnetic materials, carbide, boride, nitrides, oxides and metal compounds.

     

    Advantage

    1. Heat isolation material is cylinder shaped hard felt with excellent heat isolation performance, cross section is a multi-layer carbon felt  composite structure.
    2. Three zone seperate temperature control, specially designed heating rod size and the irregular distribution ensure the uniformity of temperature.
    3. Full round shape constant temperature box / heating units are imported  from Japan, structure is reasonable and firm, heating element is advanced in design, installation or disassemble are convenient and easy.
    4. The unique design of degreasing system and the advanced relative equipments, ensure the rate of wax collection over 97.5%.
    5. The molydbenum alloy tube protected thermal couple is imported from USA which presents the most advanced technology
    6. Fast cooling device of door cylinder improve the cooling cooling (4-5 hours to decrease the temperature to starting), improve the use efficiency of the furnace.
    7. 15” Touch Screen + SIEMENS PLC control system can ensure the safety and reliability of the furnace and the data record can reach 1 years, the history curve can record 32 datas, the interface is intuitive.
    8. Equiped with recooling exchange system for cooling water in and out, inside water circulated in closed circulation can add deoxidizing agent and antirust according to formula of THRONE to prolong the lifetime of the furnace body.
    9. Vacuum pipeline using 304 stainless steel.
    10. Emergency water automatic switching system, in case power/water outage system automatically switch to backup water source; Users can equipe with micro power generation unit to ensure the supply of circulation water.
    11. The design of double roller guide rail inside the furnace make the material charging simple, safe and fast.
    12. The sound and light alarm when over temperature or pressure ensure the safe use.
    13. The program will automatically judge and tart the sintering when power resume after outage.
    14. The resistance to ground automatic monitoring to prevent the leakage.

    Related Items

    Introduction

     

        Base on years’ experience and professional in manufacturing tungsten carbide materials, TOONNEY sintering furnace plant improves current machines in the market, which helps TOONNEY sintering furnace manufacturer to get the best quality products. Expect selling tungsten carbide products, TOONNEY also sells sintering furnace to some customers who needs them.

        This sintering HIP furnace is a horizontal resistant heating furnace, with three separate control circuit to ensure the uniformity of high temperature. This kind of sintering furnace can finish functional processes of de-waxing, sintering, vacuum adjustment, pressure densifying, fast-cooling in one operation period. And it can be applied for sintering hard metal material and metallic ceramic. What’s more, this sintering furnace can degrease the material of wax, rubber, Ethocel under Argon/Nitrogen negative pressure(0-0.1Mpa) and de-PEG(Burner assembly included) under hydrogen pressure (0-6Mpa).

        The whole operation process is controlled by SIEMENS PLC + IPC+15inches display which can realize the functions of automatic control, monitoring, tracing and recording, self diagnoses, troubleshooting of temperature, temperature increasing rate, soaking time and the gas flow, pressure through the whole process.

        Main components of sintering furnace (Control components, sensors, graphite components, thermal couple, valves etc.)  are imported from USA, Japan and German. These countries stand for the world’s most advantage technology level in sintering furnace. They can meet the production requirement of long time stable and reliable. 

        Toonney has three series of sintering furnace can be classified by pressure. They are 1Mpa sintering HIP furnace, 6Mpa sintering HIP furnace and 10Mpa sintering HIP furnace. For the most common use of sintering furnace is sintering hard metal. Toonney has three most popular models which named according to the effective space volume, they are Model TESTSIP200*200*600, Model SIP300*300*900-6Mpa, Model SIP500*500*1800-6Mpa.

        Take the smallest Model TESTSIP200*200*600 for example, standard technology specifications are as listed below tables. Of course, this complicated machine (sintering furnace) is always designed and produced according to the detail requirement of customer’s special use. Customer can specially require to change any data we have professional technical team to change the design of this sintering furnace to reach the special requirement.

    Specification

    1.Basic data

    Effective space for material loading  Height 200/Width200/Length600
    Designed operation life time 6000times
    Round Graphite muffle demention(Inner dia, outer dia. Length)  Φ330 φ380  800L
    Effective volume 24L
    Max gross weight of material loading(Depend on material structure) 50kg
    Power of heating transformer 150KVA
    Heating circuit number/transformer  3
    Space requirement(Length*Width*Height) 3.5*4*3.5*M
    Color White and Blue/Yellow and black
    Electric control cabinet display English
    Total weight 12T

    2.Main basic technical data

    Best vacuum Pa for common vacuum pump group in cold dry condition
    In condition of 120min vacuum pump group, can get lower vacuum
    0.5Pa
    (Lowest can be 0.1Pa)
    Maximun vacuum leakage rate in cold clean dry furnace 10Pa/H
    Maximum temperature 1600
    Working termperature 1580
    Temperature tolerance 
    in vacuum and material loaded  and temperature below 1000oC
    ±5
    Temperature tolerance 
    (when sintering under 6Mpa Algon pressure and temperature above 1000oC. )
    ±7
    Maximun pressure(Safety valve setting) 6.0Mpa
    Binder collection rate ≥97.5%
    Cooling time in full loading ≤4 hours

     

    3.Peripheral parameters 

    Argon pressure(Purity ≥99.99%) Min.8Mpa   
    Max.15Mpa
    Power  160KW
    Stable power in 50bar and1400 105KW
    Max voltage AC400V 50Hz
    Control center voltage AC220V / DC24V
    Voltage tolerance ±5%
    Electric control cabinet disconnector power Max.300A

     

        Toonney will dispatch technicians to help the assemble and finish the commissioning test to ensure the normal running of each funtions. And there is one year warranty period within which if any problem happens on the sintering furnace, Toonney will repair it with no charge. After one year warranty, charge maintenance will lasts to the whole life time of sintering furnace.

        Toonney sintering furnace has the China government certificate and the AMSE certificate for the pressure furnace body to be make sure the qualify and safe use of this sintering furnace in the domestic and international market. And if there are some special certificates for this kind of sintering furnace need in your country, wToonney can also try to apply and get by extra fee, so you can feel relieved purchasing our sintering furnace, it is good and safe!

     

    Feature

    Product name: Sintering furnace
    Place of Origin: Fujian, China (Mainland)
    Brand Name: Throne
    Model Number: 1Mpa,6Mpa, 10MP sinter HIP furnace
    Type: Sintering HIP furnace
    Material: Stainless steel, graphite heating elements, Temperature controller, contact device, the heating element and so on
    Application: Iron and steel industry, metallurgy industry, hard metal industry, new material industry     
    Size: 3.5*4*3.5*M , 5*6*3.2M, 8*9*4M
    Port: Xiamen
    Payment terms: 50% down payment before production starting, 45% before shipping, 5% when furnace is assembled and commission test finished can run normally which signed and agreed by the buyer. All money in T/T. 


    Application

        Vacuum sintering furnace series is mainly used for atmosphere sintering, vacuum heat treatment, high temperature vacuum sintering. Can be applied to sintering of the base stainless steel, hard alloy, high temperature alloy, high proportion alloy, ceramics, magnetic materials, carbide, boride, nitrides, oxides and metal compounds.

     

    Advantage

    1. Heat isolation material is cylinder shaped hard felt with excellent heat isolation performance, cross section is a multi-layer carbon felt  composite structure.
    2. Three zone seperate temperature control, specially designed heating rod size and the irregular distribution ensure the uniformity of temperature.
    3. Full round shape constant temperature box / heating units are imported  from Japan, structure is reasonable and firm, heating element is advanced in design, installation or disassemble are convenient and easy.
    4. The unique design of degreasing system and the advanced relative equipments, ensure the rate of wax collection over 97.5%.
    5. The molydbenum alloy tube protected thermal couple is imported from USA which presents the most advanced technology
    6. Fast cooling device of door cylinder improve the cooling cooling (4-5 hours to decrease the temperature to starting), improve the use efficiency of the furnace.
    7. 15” Touch Screen + SIEMENS PLC control system can ensure the safety and reliability of the furnace and the data record can reach 1 years, the history curve can record 32 datas, the interface is intuitive.
    8. Equiped with recooling exchange system for cooling water in and out, inside water circulated in closed circulation can add deoxidizing agent and antirust according to formula of THRONE to prolong the lifetime of the furnace body.
    9. Vacuum pipeline using 304 stainless steel.
    10. Emergency water automatic switching system, in case power/water outage system automatically switch to backup water source; Users can equipe with micro power generation unit to ensure the supply of circulation water.
    11. The design of double roller guide rail inside the furnace make the material charging simple, safe and fast.
    12. The sound and light alarm when over temperature or pressure ensure the safe use.
    13. The program will automatically judge and tart the sintering when power resume after outage.
    14. The resistance to ground automatic monitoring to prevent the leakage.